IN THE COSMETICS INDUSTRY, THE FINAL PHASE OF PRODUCTION IS OFTEN SUBJECT TO STRONG PRESSURES IN TERMS OF SPEED, PRECISION AND CONTINUITY. IN PARTICULAR, THE MANAGEMENT OF THE END OF LINE FOR PRODUCTS IN TUBES (SUCH AS CREAMS AND GELS PACKED IN CASES) IS A CHALLENGE WHEN THE PRODUCTION FLOW IS CONSTANT AND AT A HIGH CADENCE.
THE CUSTOMER TURNED TO US WITH THE NEED TO COMPLETELY AUTOMATE THE END OF LINE PHASE, WHERE THE TUBES, ALREADY PACKED IN THEIR CASES, HAD TO BE SORTED, STACKED, BOXED AND FINALLY PALLETIZED, WITHOUT GENERATING BOTTLE NECKS IN PRODUCTION.

WE HAVE DESIGNED A FLEXIBLE AUTOMATION LINE, ABLE TO MANAGE THE FLOW OF PRODUCTS, MAINTAINING ORDER, INTEGRITY AND SPEED. THE SOLUTION INCLUDES:

• A SYSTEM FOR AUTOMATIC ORIENTATION AND ALIGNMENT OF TUBES IN CASES, COMING FROM THE PRODUCTION LINE;
• MODULES FOR STACKING AND BOXING;
• PALLETIZING UNIT WITH OPTIMIZED LAYOUT TO ENSURE STABILITY AND TRACEABILITY OF THE LOAD;
• CENTRALIZED MANAGEMENT WITH BUFFER LOGICS, TO ABSORB ANY DISCONTINUITIES IN THE INCOMING FLOW.

THANKS TO THIS REALIZATION, THE CLIENT HAS OBTAINED:

✅A FLUID MANAGEMENT OF THE PRODUCTS WITHOUT INTERRUPTIONS;
✅A DRASTIC REDUCTION OF MANUAL WORK AND THE RISK OF ERRORS;
✅AN IMPROVEMENT OF PRODUCTIVITY AND REGULARITY OF PACKAGING;